Factory Performance Diagnostic Review

The Factory Performance Diagnostic Review is designed to

Diagnose the Operational Bottlenecks FAST!
Understand the Capability of Your Factory Management Team.
Give You Clarity on What to Fix and When – which are the priorities that generate the most cash? solve the greatest challenge?
Restore Confidence in Your Teams and Systems.

No Fluff.

No Jargon.

Just Clear Insight and Actionable Next Steps.

Next Steps Contained in your unique, Factory Performance Diagnosis Report.

(Based on 30 years of experience across manufacturing sectors)

The Factory Diagnostic Performance Review & Report Has 5 Stages, These Are....

FREE INTRODUCTION VIDEO CALL - You tell me about the challenges. We discuss where you want to go. No Pressure to go further. This call is FREE! (for all sizes of business)
SEND EXISTING DATA - You send me you Weekly Plans, KPIs, Schedules. Messy. Doesn't matter if you don't have them.
Full-Day On-Site Review - I walk your entire "Manufacturing Cycle" from customer enquiry to dispatch. Interviews, Observations, real time insights are undertaken. I give you a quick summary at the end of the day.
Bespoke Diagnostic Report - Delivered within 4 weeks.
1. Your Factory Performance Score (benchmark)
2. 4-8 tailored projects to fix bottlenecks, boost throughput, address your challenges.
3. Projects ranked by impact and business return.
4. A Plan to take these projects forward.
Review Call + Q&A - We have a video call. You get clarity, answers and a defined plan to implement (whether with me or on your own).

The Factory Diagnostic Performance Review comes with a guarantee.

£2,995 + VAT - one site, t/o less than £15M. More sites? Higher T/O? call or email for details.
The Intro Call is ALWAYS FREE.
Money Back Guarantee - if we don't find improvements worth £2,995, you get your money back
Your Management Team Aligned

You Get

A clear path
A confident team
A plan to solve the challenges. A plan that isn't just technical, it looks across the whole Manufacturing Cycle from Enquiries to Dispatch. It reviews the Processes, the Information, the Costing and Who is Responsible.
A guide who has travelled this path, in manufacturing firms. Holding roles from Supervisor, through to Operations Director. Managing everyday operations, Mon -Fri, as well as 24/7. Overseeing Capex projects and Improvement teams.

Doubled assembly output for a 240-year-old business.
Boosted machine output 70% in 3 months with proven improvement methods.
Increased output 60% in 3 weeks via smarter scheduling.
Lifted factory output 33% in 2 months with process overhaul.

Cut build time from 10 to 2 days; cleared backlogs, ended overtime.
Saved 2 hours daily per CNC machine with faster changeovers.
Cleared 3-month backlog; new leadership drove record sales.
Cut lead time 54%, launched products, hit record revenue after leadership loss.

Levantar Manufacturing Cycle Diagram

What is the Manufacturing Cycle?

Manufacturing is MORE than what happens on the shop floor.

It starts with a customer enquiry. You might need to do some design work or tweak your normal product.

You plan the work, order in raw materials, sub assemblies, parts. Next comes the schedule, who will do it and when, on which machines, in which team?

All that before you actually start the production process.

Once the product is made, there might be an commission, testing stage before you can finally dispatch the finished goods.

That’s the Manufacturing Cycle.

Yours will be unique, to you.

It will be influenced by whether you Make to Stock, Make to Order, Assemble to Order or Engineer to Order.

Sometimes your factory could do 3 of those all in the same week.

Where Do You Cover With The Factory Performance Reviews

I cover the UK. Based in York I conduct Factory Performance Reviews all over the UK. From Southampton to Aberdeen, Newquay to Hull.

Which Manufacturing Sectors Does The Factory Performance Review Cover

I've have a breadth of experience working with organisations across all Manufacturing types from Chilled Foods to Heavy Engineering, from Drinks Production Lines to Electrical Assembly Units, from fabricating Farm Equipment to Plastic Moulding.

We Have 2 or More Sites, How Does It Work For Them?

Call Me. I have conducted reviews in organisations with 3+ sites. Lets have a chat to see if the Factory Performance Review is right for you. If it is then we can talk about how we do it and the investment. The reality is it just takes a bit of planning.

What Is The Plan We Get?

The Factory Performance Review aims to identify improvements and the projects to make these become reality. The plan you get lists these projects. In the order they should be delivered to improve the business and give you the maximum return. Typically we aim for 1 per Quarter. You have a lot of other things to do in the factory other than improvement.